Automatic Batching System

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Automatic Batching System Specification

Sensor Type
Load Cell, Proximity Sensor

Connectivity Type
Wired & Wireless

Application
Industrial Batching, Chemical, Food, Construction

Automation Grade
Automatic

Cable Length
3 Meter

Drive Type
Servo Motor

Screen Size
7 Inch Touch Display

Speed Range
Adjustable

Phase
Three Phase

Frequency
50 Hz

Mounting Type
Floor Mounted

Remote Control
Yes

IP Rating
IP54

Load Capacity
1000 kg/batch

Weight
Approx. 450 kg

Control Type
PLC Based

Material
Mild Steel, Stainless Steel

Power
5 kW

Voltage
380 V AC

About Automatic Batching System

Automatic Batching System

We are a noteworthy organization in the domain, engaged in offering Automatic Batching System. This system is designed and developed in compliance with international standards using high grade components and sophisticated technology to ensure high level of accuracy. The entire range of Automatic Batching System is in high demand in the market for its optimum performance, high strength, reliability and durability. The offered system is stringently monitored on various parameters to meet set industry norms.

Specifications:

Single point or multiple point batching done.
Liquid can also be dosed through the system.
Speeds up the production.
Reports per shift & per day available.
Can be upgraded to improve the total system.

High Batching Precision for Consistent Quality

With a remarkable batching precision of 0.5%, this system ensures accurate weight measurement for every batch. Such precision is vital for maintaining consistency and achieving superior product quality in applications across chemical, food, and construction sectors. Combined with automatic controls and sensors, it guarantees reliable outcomes every time.

Intuitive Operation and Flexible Control

Featuring a 7-inch touch screen HMI, operators can easily switch between manual and automatic modes for tailored process management. The integrated PLC-based control system allows for streamlined operation, remote adjustments, and real-time monitoring, enhancing operational convenience and efficiency.

Robust Safety and Data Management

Safety is prioritized with emergency stop buttons, overload protection, and components rated for IP54 environments. All batch data can be securely stored or transferred using USB and Ethernet, making compliance and traceability straightforward. Compatibility with Modbus, Profibus, and Ethernet/IP protocols supports seamless system integration.

FAQs of Automatic Batching System:

Q: How does the Automatic Batching System ensure high batching accuracy?

A: The system utilizes load cell sensors and servo motor-driven controls to achieve a batching precision of 0.5%, ensuring each batch meets exact weight and quality standards, even when processing different types of materials like powders, granules, or liquids.

Q: What are the main benefits of using this batching system in industrial applications?

A: Operators benefit from consistent product quality, reduced manual errors, efficient process automation, and safe working conditions. The touch screen interface, PLC-based control, and comprehensive safety features optimize productivity and minimize downtime.

Q: Where can the Automatic Batching System be installed and used?

A: This batching system is designed for industrial use and can be floor-mounted in factories, production plants, and processing facilities in the chemical, food, or construction industries, both in India and internationally.

Q: What types of connectivity and data management options are available?

A: The system offers both wired and wireless connectivity, USB and Ethernet support for data storage, and supports communication protocols such as Modbus, Profibus, and Ethernet/IP for easy integration and data sharing with plant networks.

Q: How does the manual and automatic operation mode improve usability?

A: Operators can select manual mode for precise adjustments or troubleshooting, while automatic mode streamlines repetitive processes for higher efficiency. The intuitive 7-inch HMI touch screen simplifies mode selection and process oversight.

Q: When is the emergency stop feature activated and how does it protect users?

A: In case of emergencies, the easily accessible stop button immediately halts all operations, protecting users and equipment from potential harm or damage. Overload protection further enhances operational safety.

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